,分析了塑料托盤不合格產(chǎn)品產(chǎn)生的原因。
First of all, the causes of unqualified plastic pallet products are analyzed.
,原料不符合參數(shù)的要求,或者原料的熔點(diǎn)不均勻,這種情況一般多在二級(jí)原料中。許多塑料托盤企業(yè)為了節(jié)約成本,購買一些小型化工廠的原材料,其各項(xiàng)參數(shù)不穩(wěn)定或無法達(dá)到參數(shù)。
First of all, the raw materials do not meet the requirements of fat dissolving parameters, or the melting point of raw materials is not uniform, which is usually in the second-class brand raw materials. In order to save cost, many plastic pallet enterprises buy some raw materials from small chemical plants, and their parameters are not stable or can not reach the parameters.
第二,回收材料的比例太大,國內(nèi)塑料托盤的現(xiàn)狀是有些客戶需要高質(zhì)量的塑料托盤,一些顧客追求低價(jià)塑料托盤,這促進(jìn)了塑料托盤的生產(chǎn)廠家不斷尋求更多的節(jié)約成本的公式,添加回收的材料是更直接和有效的方法。但加多少、占多大比例不是每個(gè)塑料托盤企業(yè)都能把握的。一般來說,大型塑料托盤公司都有自己的實(shí)驗(yàn)室,可以根據(jù)不同的回收材料制作不同的配方。
Second, the proportion of recycled materials is too large. The current situation of domestic plastic pallets is that some customers need high-quality plastic pallets, and some customers pursue low-cost plastic pallets, which promotes the manufacturers of plastic pallets to constantly seek more cost-saving formulas. Adding recycled materials is the most direct and effective method. But how much to add and how much to account for are not what every plastic pallet enterprise can grasp. Generally speaking, large plastic pallet companies have their own laboratories, which can make different formulas according to different recycled materials.
第三,機(jī)器參數(shù)設(shè)置不規(guī)范,如鎖模時(shí)間、注塑壓力、冷卻時(shí)間、脫模時(shí)間等,稍有不規(guī)范就會(huì)造成塑料托盤產(chǎn)品變形或缺料。
Third, the machine parameter setting is not standardized, such as mold locking time, injection pressure, cooling time, demoulding time, and so on. If not standardized, the plastic pallet products will be deformed or lack of material.
第四,色母或調(diào)色劑使用不當(dāng)。一般來說,塑料托盤主要是藍(lán)色或紅色,但有時(shí)客戶會(huì)要求一個(gè)特殊的顏色,需要使用不同的調(diào)色劑匹配顏色,如果碳粉的比例不能確保每個(gè)壺材料保持不變或攪拌不均勻,會(huì)有色差問題。
Fourth, improper use of Color Masterbatch or toner. Generally speaking, the plastic tray is mainly blue or red, but sometimes customers will ask for a special color and need to use different toner to match the color. If the proportion of carbon powder cannot ensure that the material of each pot remains the same or the mixing is uneven, there will be color difference problems.
針對(duì)以上幾種塑料托盤產(chǎn)品不合格的原因,我們分別討論了處理方法。如果沒有色差或變形,我們可以以回收材料的銷售不合格的脂溶性原料生產(chǎn)的一級(jí)廢品。由于色差造成的產(chǎn)品不合格,雖然我們名義上稱不合格產(chǎn)品,但實(shí)際上啟動(dòng)和靜載參數(shù)國軍合格,在這種情況下可作為一次性出口,極好地避免了損失。塑料托盤由于材料不足或變形造成的不合格產(chǎn)品,破碎后可以再次使用,是極好的低端產(chǎn)品。
In view of the above reasons for the unqualified plastic pallet products, we discussed the treatment methods respectively. If there is no color difference or deformation, we can sell the first grade waste products produced by unqualified fat soluble raw materials at the price of recycled materials. The products are unqualified due to color difference. Although we call them unqualified products in name, they are actually qualified for starting and static load parameters. In this case, they can be exported as one-time products, and the loss is extremely avoided. The plastic pallet is an excellent low-end product, which can be used again after being broken because of the material shortage or deformation.
如何避免生產(chǎn)不合格產(chǎn)品是每個(gè)工廠經(jīng)理的主要責(zé)任。減少不合格產(chǎn)品可以有效的增加企業(yè)的利潤。
How to avoid producing unqualified products is the main responsibility of every factory manager. Reducing unqualified products can effectively increase the profits of enterprises.
以上是
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